Construction Record of the Smart Demonstration Factory Project for the Annual Production of 20,000 Tons of Nylon 66 Special Functional Fiber by Zhongwei Chemical Fiber
Time:
2024-11-12
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On October 16, 2023, with a batch of pure white silk freshly "out of the oven" from the production line, it marked the successful one-time "start-up" of the intelligent demonstration factory of Zhongwei Chemical Fiber Co., Ltd., which has an annual production capacity of 20,000 tons of nylon 66 special functional fibers.
Since the project began construction, equipment installation started in February 2023, and after eight months, the production preparation work was completed. By October, the materials were put in, and within half a month, the entire process was smoothly connected, producing high-quality products on October 16.
01
Multiple parties assisted, overcoming obstacles to promote construction.
The focus of the project construction is on "planning," the value lies in "promotion," and the essence is in "building." The company’s staff worked together with a shared vision and effort, united in strength, motivated, and determined to achieve goals, concentrating their energy on project construction, strengthening project planning, closely monitoring timelines, and striving for breakthroughs while ensuring safety, fully managing project quality, safety, progress, and other tasks.
02
Multiple measures were taken to tackle difficulties and demonstrate responsibility.
The effective advancement of project construction requires strong measures. The project entered the equipment installation phase in February, and to accelerate progress, the equipment factory coordinated various resources, strengthened project construction management, held regular construction meetings to help everyone clarify work content and check work status, and stimulated employees' initiative. In addition, the equipment factory placed great importance on safety management, strictly implementing the safety production responsibility system, ensuring that from team leaders to team members, everyone was involved in safety control, and assigned dedicated personnel to supervise high-risk operations such as lifting at the construction site to ensure safe production.
The equipment factory fought hard at the construction site with a "Wolf Warrior" spirit. They overcame personnel shortages while ensuring the daily operations of four production plants, working overtime and organizing the installation work in an orderly manner. At the construction site, tasks that could be completed on the same day were never postponed to the next day. "The production line is completed and put into operation as soon as possible" is the wish of all construction personnel. On weekends and holidays, as long as there are no special circumstances, most construction personnel choose to stay on site, and everyone still adheres to their work hours without anyone being late or leaving early.
As they approached the production phase, they insisted on closely monitoring the project, focusing on it, and tackling it head-on. They faced tight schedules and high temperatures without fear, working day and night with high professionalism and a rigorous work attitude, providing the company with first-class equipment and technical support. They worked hard and cooperated closely, not only providing professional guidance in equipment selection, engineering design, and installation debugging but also actively solving various technical problems during the project advancement, providing solid support for the smooth production of the project.
03
Establishing systems to stabilize the development of existing talent.
The spinning factory places great emphasis on talent cultivation, looking at the overall development situation and willingly acting as a guide. They provide professional training for on-the-job personnel, covering product knowledge, job skills, and more, using a combination of theoretical knowledge and practical operation to help employees better adapt to the company's development needs, improve work efficiency and quality, enhance safety awareness and technical skills, and elevate the overall work level of the talent team, providing a continuous talent guarantee for the smooth production of the project.
04
Diligently refining and strictly controlling product quality.
Detail control ensures product quality. The quality management department, as the core department of the company, has important responsibilities and roles in product quality. To ensure the smooth production of high-quality products for this project, they regularly organize training and learning to continuously improve their professional capabilities and technical levels, ensuring the accuracy and reliability of test results.
During the testing process, they strictly follow operating procedures and standard operating procedures to ensure that each step meets the requirements. At the same time, the quality control department strengthens the maintenance and upkeep of instruments and equipment to ensure they are in good working condition, improving the accuracy of tests.
While focusing on improving technical capabilities and strictly executing operational processes, the quality control department has established a comprehensive quality management system, developed detailed quality control plans, and strictly monitored and managed every link. They emphasize the labeling and management of samples to ensure traceability, laying a solid foundation for the quality management of the project's products.
Sowing a grain in spring, reaping thousands in autumn. After the National Day, Zhongwei Chemical Fiber welcomed its own harvest. In the future, the company will rely on this project to continuously explore and practice new manufacturing models, promoting the deep integration of industrial internet, big data, and artificial intelligence with manufacturing technology to achieve high-quality development in the manufacturing industry.
Real-time information
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2024-09-26